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生产过程中的改进及研发
生产过程中的改进及研发
Improvement and R & D in production process
1、生产过程中对生产工艺不断的改进
1. Continuous improvement of production process in the production process
1.1 在圆形井井室与井底分离的工艺。
1.1 the technology of separating well chamber from bottom hole in circular well.
经过制作、实际安装使用过程中，发现存在很多不足的现象。改进成为井室与井底整体生产，解决了其接缝处的渗漏的现象，方便了现场安装，无论在生产、施工现场安装都提高工作效率、降低了成本。
After the production, actual installation and use process, found that there are many deficiencies. The improvement has become the whole production of the well chamber and the bottom hole, solved the leakage phenomenon at the joint, facilitated the field installation, improved the work efficiency and reduced the cost no matter in the production and construction site installation.
前文中述检查井的井室、与井底出混凝土开裂的现象，也都是在生产过程解决的。充分利用芯模振动设备的先进性能，通过对模具的改进使其能多元化的生产各类的井室的调节节，规格从400mm~1000mm不同高度。充分提高设备的利用率。由常规的立浇、离心、悬滚工艺生产，改成芯模振动生产节约了设备的投入、由流动性混凝土改为干硬性混凝土节约了水泥、由于使用芯模振动设备可立即脱模可节约模具。可不采用蒸汽养护节约蒸汽养护的费用。做到了降低成本，让利于用户。
The cracks in the chamber of the inspection well and the concrete at the bottom of the well mentioned above are also solved in the production process. Making full use of the advanced performance of the core mold vibration equipment, through the improvement of the die, it can produce various adjustment sections of the well chambers, and the specifications are from 400mm~1000mm different heights. Fully improve the utilization rate of equipment. From the conventional vertical casting, centrifugal, suspension rolling process production, to the core mold vibration production, saving equipment investment, from flowing concrete to dry hard concrete, saving cement, because the use of core mold vibration equipment can immediately demould, mold can be saved. Steam curing can be avoided to save the cost of steam curing. It reduces the cost and benefits the users.
1.2 由于矩形检查井的井底与井室也是整体的浇筑的。
1.2 as the bottom and chamber of rectangular inspection well are also cast as a whole.
下井室成型养护强度达到许可时，要对下井室进行翻转，起初采用人工配合吊车进行翻转，经过研究我们试制成矩形检查井翻转的专用设备。
When the molding and curing strength of the down hole chamber reaches the permission, it is necessary to turn it over. At first, we use the manual and crane to turn it over. After research, we have developed a special equipment for the overturning of rectangular inspection well.
1.3 随着大管径的检查井投入生产，检查井体积增大、壁厚增厚随之检查井的单体构件重量的增大，原有的起重设备满足不了脱模的能力，通过采用了液压顶配合的办法，弥补设备能力上缺欠。
1.3 as the inspection well with large diameter is put into production, the volume and wall thickness of the inspection well increase, and the weight of the single component of the inspection well increases. The original lifting equipment can not meet the demoulding ability. The hydraulic jacking method is adopted to make up for the lack of equipment capacity.
2、检查井的研发
2. Research and development of inspection well
根据市场的需要，生产企业需要不断的进行了新产品的储备，做到市场需要立马可以投产，例如：柔性接口连接检查井（指管与检查井）柔性连接检查井（检查井自身的连接）；大型检查井的制作、施工现场组装工艺。
According to the needs of the market, production enterprises need to constantly reserve new products, so that the market can be put into production immediately. For example, flexible interface connection inspection well (refers to the inspection well) flexible connection inspection well (connection of inspection well itself); large inspection well manufacturing, construction site assembly process.
Improvement and R & D in production process
1、生产过程中对生产工艺不断的改进
1. Continuous improvement of production process in the production process
1.1 在圆形井井室与井底分离的工艺。
1.1 the technology of separating well chamber from bottom hole in circular well.
经过制作、实际安装使用过程中，发现存在很多不足的现象。改进成为井室与井底整体生产，解决了其接缝处的渗漏的现象，方便了现场安装，无论在生产、施工现场安装都提高工作效率、降低了成本。
After the production, actual installation and use process, found that there are many deficiencies. The improvement has become the whole production of the well chamber and the bottom hole, solved the leakage phenomenon at the joint, facilitated the field installation, improved the work efficiency and reduced the cost no matter in the production and construction site installation.
前文中述检查井的井室、与井底出混凝土开裂的现象，也都是在生产过程解决的。充分利用芯模振动设备的先进性能，通过对模具的改进使其能多元化的生产各类的井室的调节节，规格从400mm~1000mm不同高度。充分提高设备的利用率。由常规的立浇、离心、悬滚工艺生产，改成芯模振动生产节约了设备的投入、由流动性混凝土改为干硬性混凝土节约了水泥、由于使用芯模振动设备可立即脱模可节约模具。可不采用蒸汽养护节约蒸汽养护的费用。做到了降低成本，让利于用户。
The cracks in the chamber of the inspection well and the concrete at the bottom of the well mentioned above are also solved in the production process. Making full use of the advanced performance of the core mold vibration equipment, through the improvement of the die, it can produce various adjustment sections of the well chambers, and the specifications are from 400mm~1000mm different heights. Fully improve the utilization rate of equipment. From the conventional vertical casting, centrifugal, suspension rolling process production, to the core mold vibration production, saving equipment investment, from flowing concrete to dry hard concrete, saving cement, because the use of core mold vibration equipment can immediately demould, mold can be saved. Steam curing can be avoided to save the cost of steam curing. It reduces the cost and benefits the users.
1.2 由于矩形检查井的井底与井室也是整体的浇筑的。
1.2 as the bottom and chamber of rectangular inspection well are also cast as a whole.
下井室成型养护强度达到许可时，要对下井室进行翻转，起初采用人工配合吊车进行翻转，经过研究我们试制成矩形检查井翻转的专用设备。
When the molding and curing strength of the down hole chamber reaches the permission, it is necessary to turn it over. At first, we use the manual and crane to turn it over. After research, we have developed a special equipment for the overturning of rectangular inspection well.
1.3 随着大管径的检查井投入生产，检查井体积增大、壁厚增厚随之检查井的单体构件重量的增大，原有的起重设备满足不了脱模的能力，通过采用了液压顶配合的办法，弥补设备能力上缺欠。
1.3 as the inspection well with large diameter is put into production, the volume and wall thickness of the inspection well increase, and the weight of the single component of the inspection well increases. The original lifting equipment can not meet the demoulding ability. The hydraulic jacking method is adopted to make up for the lack of equipment capacity.
2、检查井的研发
2. Research and development of inspection well
根据市场的需要，生产企业需要不断的进行了新产品的储备，做到市场需要立马可以投产，例如：柔性接口连接检查井（指管与检查井）柔性连接检查井（检查井自身的连接）；大型检查井的制作、施工现场组装工艺。
According to the needs of the market, production enterprises need to constantly reserve new products, so that the market can be put into production immediately. For example, flexible interface connection inspection well (refers to the inspection well) flexible connection inspection well (connection of inspection well itself); large inspection well manufacturing, construction site assembly process.
